I have no direct knowledge of the mortars used with Guastavino tiles, but have been told a number of things over the years. From the descriptions I have been given, it sounded to me like they were using Roman cements, basically fast-setting low magnesium natural cements, at least in some places. I have also heard speculation that American natural cement may have been used here.

In Europe there are still domes being built with Roman cement. We recently became the US/Canada distributors for Marfil Natural Cement from Spain, which I would put in that category. The cement is used with little or no sand to assemble Catalan domes, according to the producer.

Edison Coatings, Inc.
Michael P. Edison
President
3 Northwest Drive
Plainville, CT 06062
Phone: (860) 747-2220 or (800)341-6621
Fax: (860)747-2280
Internet: www.edisoncoatings.com
         www.rosendalecement.net
E-Mail: [log in to unmask]

---------- Original Message -----------
From: michael <[log in to unmask]>
To: [log in to unmask]
Sent: Sun, 11 May 2014 22:37:14 -0400
Subject: [BP] Gustavino

>
>
> Im having a 60's moment
>  but there was a prof at Columbia (at Avery Hall) who was an expert on Gustavino
> worked with Weiss and Frank Matero ; and was briefly with Erencrantz they used to fly out to conferences and job sites but that was 35 years ago so no luck there 
>
>

> .Having spent many memorable happy hours in study of  the famous vaulted Astor Bar ( our scaffold was just outside.); and downed some Nobel Bivalves under the fame groined vaulting of New Yorks Grand Central oyster bar 
>  (whilst our scaffold hung off  the Pan Am which towers over it 
> I want to say the  19th cent tiles were laid in a very sticky dolomitic hydraulic lime with very fine   sand or an aggregate of finely crushed slag ; but its all a guess .
> I think Columbia (avery /Weiss ) did some mortar tests in the 80's for a conference around the same period  
> We had Gustavino tile at the Cathedral St John and Cleaned the ones at Nebraska state capital using micro particle  ; and I still enjoy reading his (Gustavinos ) book as he walks us through the history of terra cotta tile and its use with volcanic cement .
> So maybe it was natural cement after all ; (makes sense ) in that case Mike edison  or John walsh would know   
>   All very interesting as im leaving to look at a historic turn of the century glazed terra cotta hotel in Mobile thats come 'Unglued " (setting beds washed out and anchors rusted ); not Gustavino ; but inspired by him  Im sure. Each floor was poured concrete with a detail that nosed out into the terra cotta buttress to pick up the weight for the terra cotta at each individual floor .
> Im with Eileen and Derrick ; the worst case scenario is heavy efflorescence due to water and freeze thaw ; mo later Py
>  
>

>
> -----Original Message-----
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> To: BULLAMANKA-PINHEADS <[log in to unmask]>
> Sent: Sun, May 11, 2014 3:39 pm
> Subject: BULLAMANKA-PINHEADS Digest - 24 Mar 2014 to 11 May 2014 - Special issue (#2014-23)
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There are 8 messages totaling 19065 lines in 
this 
issue.

Topics in this special 
issue:

  1. guastavino 
(8)

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Date:    Sun, 11 May 2014 11:23:30 
-0400
From:    [log in to unmask]
Subject: 
guastavino


The glazed "decorative" tiles in a typical G ceiling are applied with  

mortar or similar, correct?   Doesn't that ever fail?   I  have never seen G 

tiles falling off a G 
ceiling.
 
c

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Date:    Sun, 11 May 2014 16:02:48 
+0000
From:    Derek Trelstad <[log in to unmask]>
Subject: Re: 
guastavino

Hmmm. Sort of. You have a specific vault in mind? Or, are you curious about the 

iconic herring-bone pattern of 
tiles?

On May 11, 2014, at 11:24, "[log in to unmask]<mailto:[log in to unmask]>" 

<[log in to unmask]<mailto:[log in to unmask]>> 

wrote:


The glazed "decorative" tiles in a typical G ceiling are applied with mortar or 

similar, correct?   Doesn't that ever fail?   I have never seen G tiles falling 

off a G 
ceiling.

c

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Date:    Sun, 11 May 2014 12:06:58 
-0400
From:    [log in to unmask]
Subject: Re: 
guastavino



In a message dated 5/11/2014 12:02:53 P.M. Eastern Daylight Time,  

[log in to unmask] 
writes:

Hmmm.  Sort of. You have a specific vault in mind? Or, are you curious 

about the  iconic herring-bone pattern of 
tiles?
I have no vault in mind.   I just wonder why I have never seen an  example 

of that kind of failure on the typical Guastavino, thin-shell tile  peeling 

away from the underside of the vault.  It's not like the tiles are  wedged 

in place, like voussoirs, I don't think.   They are just glued  in place, and 

they've been fighting gravity for a 
century.
 
Christopher

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Date:    Sun, 11 May 2014 12:10:59 
-0400
From:    Ilene Tyler <[log in to unmask]>
Subject: Re: 
guastavino

Water infiltration may weaken the bond or cause a failure due to freeze-thaw, 

especially if the guastivino was used for a porch or other outdoor space. 

Thinking of The Mother Church in Boston, where I observed this 
condition.

Ilene R. Tyler, FAIA, FAPT, LEED 
AP
Principal and Director of 
Preservation
o 
734-663-5888
m 
734-417-3730


> On May 11, 2014, at 12:02 PM, Derek Trelstad <[log in to unmask]> 
wrote:
> 

> 


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Date:    Sun, 11 May 2014 12:29:26 
-0400
From:    Mike Edison <[log in to unmask]>
Subject: Re: 
guastavino

So how long until we get to the nature of the 
"glue"?

Michael P. 
Edison
Edison Coatings, 
Inc.

Sent from my Verizon Wireless 4G LTE 
DROID

[log in to unmask] 
wrote:

> 

>
> 

>
>In a message dated 5/11/2014 12:02:53 P.M. Eastern Daylight Time, 

[log in to unmask] 
writes:
>
>Hmmm. Sort of. You have a specific vault in mind? Or, are you curious about 
the 

iconic herring-bone pattern of 
tiles?
>
>I have no vault in mind.   I just wonder why I have never seen an 
example of 

that kind of failure on the typical Guastavino, thin-shell tile peeling away 

from the underside of the vault.  It's not like the tiles are wedged in 
place, 

like voussoirs, I don't think.   They are just glued in place, and 
they've been 

fighting gravity for a 
century.
>
> 

>
>Christopher
>
>
>-- 

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------------------------------

Date:    Sun, 11 May 2014 18:24:03 
+0000
From:    Derek Trelstad <[log in to unmask]>
Subject: Re: 
guastavino

In to the deep 
end...

In many, if not most, instances, the visible tile on the lower surface of vaults 

(what I recall RGCo calling "soffit tile" on their drawings) are built 

integrally with the subsequent layers of tile. So, in a way, they are "wedged" 

in place like voussoirs. There are exceptions. Tile below the gross domical form 

in RGCo's vaults -- think of the vaults in the Oyster Bar in Grand Central, as 

one example -- were applied to the "structural" tile in the manner you describe. 

It is likely, though I have no documentation to support this statement, that the 

elaborately decorated surfaces of vaults (the Nebraska State Capitol comes to 

mind) were also applied to the surface of the structural tile 
above.

In his recent book on RGCo's works, John Ochsendorf states that the soffit tile 

are applied to the finished structural vault. John and I have had several good 

discussions about this issue and I suspect that if you were to ask either of us 

(and I don't pretend to be as expert on RGCo's work or Catalan vaulting as John) 

how these tile were applied we'd probably both hedge a bit and say "It 

depends..." -- in much the same manner as I did in the paragraph 
above.

I don't think there have been cases of the soffit tile peeling away as the 

result of an adhesive failure. Though there may be; I just don't know of them. 

Dr John, though, may know of one. Happy to put you in touch. There have been 

documented failures of Catalan vaults -- most notably a modest size dome in 

Barcelona. A paper on this failure was presented in November 2012 at a symposium 

on RGCo / Catalan vaulting at MIT. That paper may be posted on line. I'll find 

the link and post it. I've also found a dome, just outside Philly, that is no 

longer intact -- though I do not have details on whether the dome failed or was 

removed. Though I suspect the former. Happy to provide more details -- here or 

back-channel.

The failure that Ilene describes is somewhat common in vaults that are exposed 

to the weather, though in my experience the damage is clearly from frost-thaw 

cycling and not delamination at the interface between the soffit tile and the 

structural vault above. I've seen the vaults at the Mother Church, but don't 

know the mode of failure. Frost-thaw was the proximate cause of deterioration at 

the small vaults in the entry to the parish house at Church of the Holy Trinity 

(East 88th Street in New York) and Plymouth Rock Portico. Jack Glassman 

presented a paper on the PRP at the same symposium at MIT at which the paper on 

the collapse in Barcelona was 
presented.


From: The listserv where the buildings do the talking [mailto:[log in to unmask]] 

On Behalf Of [log in to unmask]
Sent: Sunday, May 11, 2014 12:07 
PM
To: [log in to unmask]
Subject: Re: [BP] 
guastavino



In a message dated 5/11/2014 12:02:53 P.M. Eastern Daylight Time, 

[log in to unmask] 
writes:
Hmmm. Sort of. You have a specific vault in mind? Or, are you curious about the 

iconic herring-bone pattern of 
tiles?
I have no vault in mind.   I just wonder why I have never seen an example of 

that kind of failure on the typical Guastavino, thin-shell tile peeling away 

from the underside of the vault.  It's not like the tiles are wedged in place, 

like voussoirs, I don't think.   They are just glued in place, and they've been 

fighting gravity for a 
century.

Christopher

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------------------------------

Date:    Sun, 11 May 2014 14:48:28 
-0400
From:    [log in to unmask]
Subject: Re: 
guastavino



In a message dated 5/11/2014 2:24:09 P.M. Eastern Daylight Time,  

[log in to unmask] 
writes:

In  many, if not most, instances, the visible tile on the lower surface of 

vaults  (what I recall RGCo calling “soffit tile” on their drawings) are 

built  integrally with the subsequent layers of tile. So, in a way, they are 
“
wedged”  in place like voussoirs. There are exceptions. Tile below the gross 

domical  form in RGCo’s vaults -- think of the vaults in the Oyster Bar in 

Grand  Central, as one example -- were applied to the “structural” tile in 

the manner  you describe. It is likely, though I have no documentation to 

support this  statement, that the elaborately decorated surfaces of vaults 

(the Nebraska  State Capitol comes to mind) were also applied to the surface of 

the  structural tile above. 

Derek, as always, thank you.  I posted this  query after seeing the 

Guastavino show at MCNY.  There they have a  demonstration dome, perhaps 4' 

square, 

which indicated to me that the bottom  tiles were held in place only by 

some adhesive.  Having just seen a  sofa-sized piece of cast stone fall from 

the Zeckendorf apartment house (c.  1985) at 86th and Lexington (apparently an 

attachment failure - no one injured)  it occurred to me that I have never 

heard of such a failure with Guastavino  tiles.   And there are so many of 

them.
 
So ... what is that 
glue?
 
Christopher 

 
(PS If you're interested in G as an architect, you  gotta see these photos: 

http://www.nytimes.com/2014/03/09/realestate/off-with-the-face-paint.html 
)
 

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------------------------------

Date:    Sun, 11 May 2014 20:39:13 
+0000
From:    Derek Trelstad <[log in to unmask]>
Subject: Re: 
guastavino

Ah, that vault! In the vault built at the exhibit currently at MCNY the soffit 

tiles are stuck on to the structural vault, except at the arches at the four 

sides of the vault. At the arches the glazed tile were built integrally with the 

red-clay tile 
above.

Not sure how BP likes attachments.  The photo attached shows the vault under 

construction. And, my daughter. Watch the stop-motion “video” on the MCNY 

Website (which is featured in the exhibit) and you can see my kid with a trowel, 

placing mortar and tile on the vault and may catch, in the nano-second it is on 

screen, this same shot! Some kids have all the fun, while their parents run out 

of excuses for pulling ‘em out of school a little 
early.

From: The listserv where the buildings do the talking [mailto:[log in to unmask]] 

On Behalf Of [log in to unmask]
Sent: Sunday, May 11, 2014 02:48 
PM
To: [log in to unmask]
Subject: Re: [BP] 
guastavino



In a message dated 5/11/2014 2:24:09 P.M. Eastern Daylight Time, 

[log in to unmask] 
writes:
In many, if not most, instances, the visible tile on the lower surface of vaults 

(what I recall RGCo calling “soffit tile” on their drawings) are built 

integrally with the subsequent layers of tile. So, in a way, they are 
“wedged” 

in place like voussoirs. There are exceptions. Tile below the gross domical form 

in RGCo’s vaults -- think of the vaults in the Oyster Bar in Grand Central, as 

one example -- were applied to the “structural” tile in the manner you 
describe. 

It is likely, though I have no documentation to support this statement, that the 

elaborately decorated surfaces of vaults (the Nebraska State Capitol comes to 

mind) were also applied to the surface of the structural tile 
above.
Derek, as always, thank you.  I posted this query after seeing the Guastavino 

show at MCNY.  There they have a demonstration dome, perhaps 4' square, which 

indicated to me that the bottom tiles were held in place only by some adhesive.  

Having just seen a sofa-sized piece of cast stone fall from the Zeckendorf 

apartment house (c. 1985) at 86th and Lexington (apparently an attachment 

failure - no one injured) it occurred to me that I have never heard of such a 

failure with Guastavino tiles.   And there are so many of 
them.

So ... what is that 
glue?

Christopher

(PS If you're interested in G as an architect, you gotta see these 
photos:
http://www.nytimes.com/2014/03/09/realestate/off-with-the-face-paint.html 
)



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End of BULLAMANKA-PINHEADS Digest - 24 Mar 2014 to 11 May 2014 - Special issue 

(#2014-23)
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