On 3/23/2010 7:02 PM, Judith E. Selwyn wrote:
Good mortar costs more.
Equating cost with efflorescence works for me.

Masonry done when ambient temperature is below 40 degrees IMHO always tends to have the mortar effloresce. Chemistry of the mortar mix is relevant, a more carefully designed mortar will cost more, with cold-weather additives (generally forbotten in histo presto) or use of non-staining white Portland (rather than a bagged Type-N masonry cement)... but also the cost in labor/materials/energy to provide a properly heated environment for the mortar to cure in an appropriate manner. All sorts of variables, each one of them associated with a cost come together, including the desire to match the appearance of the existing mortar.

Then, as remarked elsewhere here on BP, water... lack of understanding of masonry and how it interrelates with water (and it always and will forever interrelate with water) ends with poor waterproof (waterproof being a misnomer as it is more like water-control) detailing. In answer to Leland's question as to why so much contemporary/new-built work effloresces... because the detailing of water-control is no longer done with any intelligence, it is certainly NOT done by many architects... which becomes immediately evident when you investigate a new-built building for water problems (particularly at roof lines behind raised parapets) and trace it back to the construction documents and find that the architectural drawings used for the build did not detail the flashings. My surmise as to why they do not detail the flashings is that 1. they do not understand either masonry or water and 2. that despite their lack of understanding they want to avoid the risk of being responsible for the design, and the failure, so they push the responsibility of design onto the trades... and in roofing in particular where water penetration very often leads to litigation. IMHO.

Someone recently expressed to me the 'greater fool theory'... there always is a greater fool further down the line. Thus it goes with cost... if the work is driven by cost then there is always the greater fool down the line who will offer a lower cost. That fool may be the less expensive, and less responsible architect, and on down the line to the less intelligent and less expensive mason and the least expensive materials.

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